Mortar Air Entraining Agents

Multifunctional Natural Resin-Based Admixture for Mortar Applications

PRODUCT OVERVIEW

Carbocrete is a multifunctional admixture based on natural resin technology, developed to enhance the performance of cement-based mortar formulations.

Its technology combines air-entraining capabilities with a focus on workability, mortar density and mechanical performance, offering formulation flexibility for masonry and rendering applications.

PERFORMANCE HIGHLIGHTS

Carbocrete was evaluated in a laboratory mortar study conducted in Brazil, using a dosage of 0.30% by cement weight.

 

Tested property

Reported result
Air content 21.3%
Fresh mortar density 1.696 g/cm³
Hardened mortar density 1.662 g/cm³
Flow table consistency 252 mm
Slump consistency 125 mm
Compressive strength, 28 days 5.9 MPa
Flexural strength, 28 days 1.93 MPa
Dynamic modulus of elasticity, 28 days 9,506 MPa
Water retention 68.74%
Substrate tensile adhesion 0.20 MPa
Surface tensile adhesion 0.24 MPa

TECHNICAL PERFORMANCE

  1. Air Entrainment

The tested mortar formulation achieved 21.3% air content, demonstrating Carbocrete’s air-entraining capability under the evaluated conditions.

Air incorporation can contribute to mortar volume yield, reduced fresh density and improved application characteristics, depending on the formulation.

  1. Mechanical Performance

At 28 days, the tested formulation achieved:

  • Compressive strength: 5.9 MPa
  • Flexural strength: 1.93 MPa

These results demonstrate that the evaluated mortar achieved measurable mechanical strength alongside significant air incorporation.

  1. Workability and Consistency

The mortar presented a flow table consistency of 252 mm and a slump of 125 mm, providing useful reference values for formulation development and application assessment.

  1. Adhesion Performance

The laboratory reported the following tensile adhesion results at 28 days:

  • Substrate adhesion: 0.20 MPa
  • Surface adhesion: 0.24 MPa

Both results were classified as RA1 and RS1, respectively, under the classification presented in the laboratory report.

LABORATORY TEST CONDITIONS

The evaluation was performed using the following mortar composition:

Material Content per m³
Portland cement, CPII-F-40 192 kg
Fine sand 1,250 kg
Water 253 kg
Carbocrete 576 g

 

Carbocrete dosage: 0.30% by cement weight.

RECOMMENDED APPLICATION AREAS

  • Cement-based masonry mortars
  • Rendering and plastering mortars
  • General-purpose cementitious mortar formulations
  • Formulation development requiring controlled air incorporation and workability optimization

POLYTRADE NATURAL RESINS

Beyond Raw Materials. Engineering Better Formulations.

Polytrade develops natural resin-based technologies to help mortar and construction chemical manufacturers optimize formulation performance, application properties and cost efficiency.

Commercial name: Carbocrete

Technical note: The values presented are results obtained from one specific laboratory mortar formulation at 0.30% dosage by cement weight. They are not guaranteed product specifications or universal performance values. Actual performance depends on cement type, aggregates, water content, dosage and formulation conditions. No comparative improvement over an untreated or competing formulation is claimed by this study.

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